Smart factory platform, a core competitiveness of future manufacturing
Manufacturing intelligence platform
Smart Factory
SMART
FACTORY
Smart factory,
manufacturing intelligence platform
that reflects customer needs
In an era that requires flexible production that can respond to the demands of rapidly changing consumption trends, the paradigm of manufacturing plants is changing to a customer-oriented intelligent platform.

Hyundai AutoEver’s Smart Factory is a cloud-based integrated solution that integrates data from all areas of manufacturing to strengthen value chain connectivity and enhance innovation.

Secure the competitiveness of the future manufacturing industry through the Smart Factory, a manufacturing intelligence platform that flexibly produces customised products that reflect customer needs and supports the advancement of factory facilities.
Hyundai AutoEver offers agile, systematic, customized
Smart Factory solutions converged with manufacturing
processes, customer values, and future technologies.

With on-site experience, 300 professional staff from the
Smart Factory department are in charge of planning solutions,
developing component technologies, and creating business
plans, and services. A wide range of manufacturing solutions
realize an ideal manufacturing operation.
Hyundai AutoEver’s know-hows and outperforming
project performances pave the way to a consistent
T service against the backdrop of a rapidly shifting
manufacturing IT environment.
HAE serves you with total solutions
for manufacturing, including data collection, manufacturing execution, factory management, and analysis.
Smart Factory Contact

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Foundational solutions for manufacturing innovation
MES
MES, an essential platform for “manufacturing service integration and factory intelligence,”
understands all the situations of the factory in real time, and provide planned work execution,
tracking management and production status analysis, and comprehensive quality analysis services.

Hyundai AutoEver’s MES is a cloud-based platform that is easy to integrate and operate,
and has customised business services that can be used in various industries.
Through the manufacturing integrated intelligent MES solution, a smart factory that supports the diverse needs of customers, strengthens manufacturing competitiveness, and reduces IT costs becomes a reality.

 
 
Service features
Work plan instructions and performance management
Provide production instruction information to the shop floor in real time
Collect and integrate shop floor information in real time
Process quality control and defect inspection
Manage process defect status and repair history
Manage parts input and product passing history
Manage product test history
Productivity analysis and shop floor monitoring management
Analyse and monitor the progress of the manufacturing process in real time
Monitor production facility status information
Intelligent factory management
To overcome the limitations of the manufacturing site, Hyundai AutoEver builds an intelligent factory system that applies new technologies to optimise the manufacturing operation environment and provide core services to secure manufacturing competitiveness.
Hyundai AutoEver collects all information necessary for plant management, secures interconnection between information, and calculates optimal management plans through linkage analysis using machine learning.

Service features

User-centred visualisation service

Real-time integrated monitoring

Visualisation of data, such as trends and detailed analysis by management indicators/causes

Provide a user-centred self-analysis service environment

Development of the analysis model for optimising of factory operating conditions

Analysis of influence factor correlation through statistical analysis

Application of machine learning algorithm

Build an integrated database

Build an integrated database for visualisation services

Build a separate analysis database for optimisation analysis

IoT platform application and data standardisation

Sensor, PLC, field system and backbone system (MES, ERP, etc.) data collection

Define collection system and standardize data

Apply an integrated IoT platform

Real-time shop floor information collection, analysis, visualisation
IoT Platform

IoT platform that
automatically controls
facilities through
big data analysis

The IoT platform, which can collect data through various sensors installed in the factory, such as equipment robots, and analyse it, and automatically control it, is the core of the smart factory.

The IoT platform analyses equipment abnormalities, failure causes, and failure patterns through big data analysis, and when anomalies are detected, it responds immediately to enable safe and continuous operation.

In addition, it enhances innovation through smart operation, such as forecasting the lifespan and failure of manufacturing facilities and detecting and improving abnormalities in advance through an intelligent facility maintenance and diagnosis system.

Shop floor specialised IoT platform

Build application services through information pipelines from factory facilities to enterprise systems

Provide a differentiated platform that performs from device connection to data management/control roles

Linking with smart devices

Collect various equipment status and measurement information in real-time from sensors installed in plants and robots

Monitor and control the operation status of major process equipment from a distance

Big data-based quality analysis

Define the life/failure forecast model through statistical analysis and check product defects in advance

Analyse abnormalities and failure causes/patterns by comparing with real-time facility information

Optimization Simulation in a Virtual Environment
Digital Twin Platform
Hyundai AutoEver’s digital twin platform builds virtual representation of factory infrastructure through digital twin,
simulates all processes from resources to production/results, and applies the optimal condition to work sites.
When a quality defect is detected through vision AI on site, it performs a digital twin-based relocation simulation to handle the defect in the shortest time with minimum movement and complete the quality report.
An intelligent factory that thinks for itself, presents insights, and moves through automatic collection and analysis.
Meet the smart factory, which does everything from defect detection to forecast-based deployments.
Intelligent, integrated IT platform that integrates and analyses manufacturing data and feeds back optimised results Intelligent, integrated IT platform that integrates and analyses manufacturing data and feeds back optimised results
3D Integrated Control
Realizes a virtual digital factory system based on 3D assets identical to the actual field
Provides a factory production indicator interface and visualization service through integration of key production indicators
Establishes and improves operational efficiency of a centralized management system based on 3D analysis data
AI-based Predictive Service
Decides and forecasts based on virtual resources, processes, and outcomes
Flexibly accommodates simulator sets from specialized companies and institutions in each domain
Digital Twin-based Virtual Simulation
Verifies factory operation scenarios and optimizes logistics/manufacturing operations through virtual simulation
Simulates the processes of the factory, such as line changes and process times
Verifies the impact of abnormal situations through mobile control
Overcomes physical and temporal limitations when changing production management standards such as production methods and plans
Strengthening the Utilization of Robots, the Foundation of the Forth Industrial Revolution
Robot Service Platform

The field of application for robot technology, which is the basis of the Fourth Industrial Revolution, is shifting from manufacturing to services, and many IT companies are also entering the robot service business. Hyundai Autoever’s robot service platform is a platform that can operate various types of services and robots, enhancing the utilization of robots in the manufacturing and logistics fields and strengthening the foundation of intelligent robot services that integrate ICT technology.
Robot Control Service
Provides robot control services based on an intelligent platform and advanced ICT technology including optimal route searching and task scheduling
Supports integrated control and monitoring of multiple heterogeneous mobile robots
Provides user-friendly and convenient services for robot utilization
Automates logistics warehouses through integrated management of robots and equipment
Smart SCADA
Smart SCADA is a solution to collect and visualize data by monitoring and controlling various industrial machines and facilities and offer process monitoring to support swift decision-making. It also offers worksite/machine data synchronization service.

Service features

Provide the web standard browser SCADA screen written in XAML conducive to collaboration between designers and developers

Offer various data interface APIs such as gRPC, REST, kafka, etc.

Operate on Windows and Linux and other various platforms such as On-premise, VM, K8S, etc.

Seamless interlinking with the HAE Smart Factory solution.

Major Features

Cross browsing that offers consistent user experience on multiple browsers

Easily replay past tag data on the SCADA screen through the replay function

Write customized user components with desired functions

Process data and perform user functions by writing scripts in JavaScript

Write both web pages and UWP apps with one source

FEMS
FEMS(Factory Energy Management System) optimizes energy management and efficiency by using energy monitoring/analysis/control functions to minimize factory energy consumption. Countries around the world are enforcing compulsory energy efficiency improvement policies in economic and environmental sectors including greenhouse gas and energy reduction. FEMS helps compliance with the energy efficiency policies, unifies operation/maintenance with system standardization and reduces investment costs compared with the existing SI establishment method.

 
 
Service features
Design and develop in
compliance with the Korea
Energy Agency grade 1
energy management guide
Offer real-time basic data
in the ESG environment
(energy/carbon emission)
categories of sustainability report
Energy service design/
development/optimization
solution based on
clouds(PaaS)/MSA
Various cases of application
to factories, buildings,
data centers, etc.
Major Features
 

Precise target management by using energy production/consumption prediction algorithms

Production: PV, wind power, fuel cells, etc.
Consumption: Energy sources such as electricity, gas, industrial water, hydrogen, nitrogen, etc.
 

Identify causes of energy waste and present the response guide

 

Monitor the performance of major energy facilities and offer error detection alerts

 

Reduce energy consumption by directly controlling energy facilities inside the factory

AC control for the convenience of occupants, ESS charging & discharging control
Performing Edge-based Vision Inspection
Vision AI solution

Text area detection and recognition

Text area detection in various environments such as steel and parts

Slab number recognition, manual lever identification, rudder angle recognition, etc.

Reading for quality defects

Guaranteed production continuity through deep learning-based product defect reading

Construction site safety management

Develop an algorithm for determining whether workers are wearing safety gear

Detect whether a person has entered the hazardous area or not

Vision AI solutions replace the human eye in industrial and manufacturing sites for character/number recognition, defect reading, and verification of safety gear wearing. The vision AI-based quality inspection deep learning model, which maintains production quality by accurately determining whether a product is normal or defective, is a highly versatile technology and can be applied to various industries and manufacturing sites.
Edge CMS/PHM

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Edge CMS/PHM is an Edge computing system that diagnoses failures of smart factory automation facilities by collecting and analyzing the data of facility status and offering predictive maintenance. Edge CMS/PHM increases facility operation rate and improves product quality by providing predictive maintenance service.
(CMS/PHM : Condition Monitoring System / Prognostic Health Management)

Service features

Provide the web standard browser SCADA screen written in XAML conducive to collaboration between designers and developers

Optimize the diagnosis of mechanical failure of drive units for robots/wireless vehicles

Link to HAE Smart Factory Intelligence service

Service features
Consist of analog sensors, EdgeCMS devices for data collection/analysis and central control PHM servers
Monitor and analyze vibrations and waves of rotary drivers for robots/wireless vehicles
AI learning-based analysis and predictive facility maintenance through the anomaly detection method
Facility vibration monitoring and warning alert, history management, device central control service

Communication-based device/positioning platform
Smart tag system
Providing innovative services such as securing quality integrity through real-time location tracking of products and facilities and data communication, real-time specification instruction, and reduction of new vehicle input costs Providing innovative services such as securing quality integrity through real-time location tracking of products and facilities and data communication, real-time specification instruction, and reduction of new vehicle input costs
Hyundai AutoEver’s Smart tag system is a real-time location tracking system consisting of a location tracking sensor, high-capacity memory, and a wireless communication chip.
It tracks the location of vehicles and tools in all processes of the shop floor and effectively prevents information work errors by communicating with facilities and tools in real time after positioning indoors in important processes.

Managing the status of work on the shop floor

Comprehensive management of vehicle location and assembly/quality information based on the operating system

Real-time data communication

Simplify the information transmission/reception step and establish a unified data delivery system

Ensuring quality integrity

Automate smart device-based vehicle model, specification, and sequence classification

Prevent information errors and leaks of defects through automatic matching of tag (actual vehicle) and tool position